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Mechanical Assisted Suturing Instrument (MASI)

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The device fully disassembled

My senior design group developed MASI (Mechanical Assisted Suturing Instrument) to automate the suturing process for C-sections. Our mechanical device seeks to improve patient outcomes by automating and standardizing the suturing process.

Our device automates passing the needle back and forth significantly reducing the amount of time required to suture a C-section.

We broke the project into multiple subsystems that we individually worked on before we integration. The subsystems are  needle gripping, needle transfer, and simultaneous needle release and gripping.

I specifically developed the two-state pen mechanism enabling the simultaneous release and gripping of the needle via forceps. I also designed and manufactured many of the components.

We conducted multiple FEAs and analysis to guide our designs. We analyzed the links connecting the arms to prevent buckling and examined the cam-follower mechanism inside of the two-state mechanism to ensure it could withstand the projected life cycle of our device. Finally we sought to incorporate relevant standards for medical devices. 

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The two-state mechanism

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Testing with two pens

Early Designs
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Early Prototypes
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Testing the forcep gripping system

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Buckling of the links - necessitating an FEA study 

FEA Analysis
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Check out MASI's website
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